Energy Saving Industrial Gas Generators , Furance Heating Treatment N2 Gas Generator

Basic Information
Place of Origin: Jiangyin,Jiangsu,China
Brand Name: True
Certification: CE,ISO
Model Number: TY
Minimum Order Quantity: 1 set
Price: Negotiation
Packaging Details: export standard packing
Delivery Time: 35 working days
Supply Ability: 10 sets/month
Flow Rate:: 2000Nm3/h Voltage:: 380V/440V/220V
Pressure:: 0.1-0.8Mpa Material:: Carbon/stainless Steel
N2 Flow:: 3-2000Nm3/h Packing:: Wooden Case
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industrial gas generators


nitrogen gas generation system

Energy Saving Industrial Gas Generators , Furance Heating Treatment N2 Gas Generator
Working Principle of 99.99% NitrogenGenerator
Under a certain pressure, using the large difference of the diffusion rate between nitrogen and oxygen
from the air in the carbon molecular sieve, a large number of oxygen is adsorpted by carbon molecular
sieve, while nitrogen is collected in a short time, to achieve separation of oxygen and nitrogen.
The adsorption capacity of carbon molecular sieve is significantly different with different
oxygen pressures, reducing the pressure will release oxygen from carbon molecular sieve, this make
carbon molecular sieve regeneration, then can be used repeatedly.
Using two adsorption towers, one for adsorption and nitrogen generator, the other for desorption and recycling.
They switch with each other, thus continuous output of high-quality nitrogen.
Environment condition of equipment
1. installation place: ground grading, without foundation, but it is necessary to have a sewage discharge
2. The reserved area: about 200m2.
3. Ambient temperature: ≤40°C.
4. Relative humidity: ≤80%.
5. Power:440V/ 380V/220V,60/Hz/ 50Hz

N2 flow rate2000Nm3/hStandard state
N2 purity≥95.0%non-oxygen content
N2 outlet pressure0.1~0.6MpaGage pressure, adjustable
N2 outlet dew point≤ 45 °CAtmospheric dew point

Nitrogen system
1  air compressor
2  Compressed air pretreatment system (dryer and multistage filters)
3  Air buffer tank
4  PSA nitrogen generator
5  Nitrogen gas buffer tank
6  Control system(including man-machine control interface)
7  Instrument and meter (installed in nitrogen generator)
2.3  PSA N2 making processing
(1) Inlet air:The air compressor press the air into transporting pipe,then use the compressed air clarification system to remove the water,oil,dust and so on,reach to air buffer tank,then pass through air buffer tank into two adsorption tower.
(2) Adsorption: When air inlet adsorption tower,during the pressure function,O2 and CO2 be adsorbed quickly.Formed N2 near the outlet position.
(3) Air outlet :When the adsorption process working in the best status(Adsorption N2:O2 is the smallest),open the outlet valve,transport the N2 into N2 buffer tank.
(4)  Average pressure:After finished exhaust,rest some N2 in the tower,so let it into another tower adsorb again with new air.This process is finished when the pressure of two tower is the same,so called average pressure.
(5) Exhaust :After average pressure finished,need to releasing the air which adsorb by CMS to be ready for next adsorption,the programme will open the air releasing valve automatically,let the pressure in the tower back to the original status,meanwhile release the O2,CO2,so than the CMS can adsorb new air again.
(6) These two tower exchange work can got N2 purity 99.9 %
Please check below chart of CMS adsorb under different pressure of O2 and N2 :
Energy Saving Industrial Gas Generators , Furance Heating Treatment N2 Gas Generator 0
3.  Fully intelligent, automated, easier to operate
Microcomputer control and (industrial computer system) touch screen control are built in the machine. From the microcomputer touch screen, we can understand the nitrogen generator as follows:
(1)  Real-time working condition, total running time, working process and opening and closing statement of the valve.
(2) When operating, just need to turn on and off the machine, set the parameters and view the system fault information through the touch screen.
It truly realizes the unattended duty, intelligent and automated operation of the equipment. It can function as the real-time monitoring equipment of the user’s control room. If required, we can monitor distantly parameters such as the flow of finished nitrogen, purity, pressure in the user’s DCS system.
Main parts of nitrogen generator

PSA adsorption towerProfessional design2pieces/10kgSpecial pressure vessel manufacturer
Carbon Molecular SieveMSC-3KT-1723500kgTakeda Japan
Vortex airflow distributorProfessional design2 piecesTechnical Carbotech from Germany
Self complement compact deviceProfessional design2setsJiangyin Tongyue
single unit processing part/1 setSMC-Japan
Sample pressure reduce valve/1 pieceSMC-Japan
Direct current 24V power/1 setTaiwan-Mingwei

Pneumatic valves
Pneumatic valves

DN1005 piecesBurkert Germany Burkert Germany
DN504 pieces
DN201 pieces
Magnetic valve4V210-24V10 piecesTaiwan Airtac
Metal flow meterLZZ-501 pieceChangzhou Shuanghuan
Control systemTPC7062K1set(color touch screen )Kunlun Tongtai
MufflerTY-500X1 setJiangyin Tongyue
Pipe valve systembprofessional produce1 setJiangyin Tongyue
PLC controllerS7-2001 setSiemens Germany
Nitrogen analyzerP860-4N1 setShanghai Changai


Contact Details

Phone Number : +8613961615106

WhatsApp : +8613961615106