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Full Automatic Control Industrial Nitrogen Generator For Atomize Aluminum Casting Usage

Full Automatic Control Industrial Nitrogen Generator For Atomize Aluminum Casting Usage

    • Full Automatic Control Industrial Nitrogen Generator For Atomize Aluminum Casting Usage
    • Full Automatic Control Industrial Nitrogen Generator For Atomize Aluminum Casting Usage
    • Full Automatic Control Industrial Nitrogen Generator For Atomize Aluminum Casting Usage
    • Full Automatic Control Industrial Nitrogen Generator For Atomize Aluminum Casting Usage
    • Full Automatic Control Industrial Nitrogen Generator For Atomize Aluminum Casting Usage
  • Full Automatic Control Industrial Nitrogen Generator For Atomize Aluminum Casting Usage

    Product Details:

    Place of Origin: Jiangyin,Jiangsu,China
    Brand Name: True
    Certification: CE,ISO
    Model Number: TY

    Payment & Shipping Terms:

    Minimum Order Quantity: 1 set
    Price: Negotiation
    Packaging Details: export standard packing
    Delivery Time: 90working days
    Supply Ability: 10 sets/month
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    Detailed Product Description
    Nitrogen Capacity:: 1--2000Nm3/h Power:: 0.5kw
    Nitrogen Purity:: 95%-99.999% Outlet Pressure:: 0.1-0.6 Mpa
    Style:: PSA Brand:: True Gas

     

    Full Automatic Control High Purity 99.99% Capacity 250nm3/H Nitrogen Generator for Atomize Aluminum Casting Usage

     

     

    Operational Principle of PSA Nitrogen Generation:

     

    PSA nitrogen generation adopts carbon molecular sieve as adsorbent whose capacity of adsorbing oxygen is larger than adsorbing nitrogen. The two adsorbers (a&b) alternately adsrbing and regenerating to separate oxygen from nitrogen in air to obtain purified nitrogen by Auto-operated valves controlled by PLC.


     


    I, Nitrogen generator system design
    Full Automatic Control Industrial Nitrogen Generator For Atomize Aluminum Casting Usage
     
    1.  Compressed air system

    Air compressor supply the raw material air for the nitrogen generator. The nitrogen making system need high quality,stable pressure and enough air consumption.Air compressor should use the reliable, maintenance easily,low noise,screw air compressor.
    2.   Pressure Swing Adsorption Nitrogen making system
    Pressure swing adsorption (PSA) is an advanced gas separate technique,it is widely used in gas supply field in the world.
    2 .1  Adsorbing material
    Adsorbing material is the center part of PSA nitrogen generator,Normally use the the Carbon Molecular Sieve,it can adsorb the oxygen,CO2,water in the air,but can’t adsorb the nitrogen..
    2.2  PSA principal
    Because O2 and N2 these two gas molecule have diffusion rate difference on the molecule sieve surface,O2 smaller diameter can diffuse faster,most of them inlet micropore of CMS,the large diameter N2 diffuse slowly,less of them can inlet ,use this adsorption difference come true O2 and N2 separate.
    2.3  PSA N2 making processing
    (1) Inlet air:The air compressor press the air into transporting pipe,then use the compressed air clarification system to remove the water,oil,dust and so on,reach to air buffer tank,then pass through air buffer tank into two adsorption tower.
    (2) Adsorption: When air inlet adsorption tower,during the pressure function,O2 and CO2 be adsorbed quickly.Formed N2 near the outlet position.
    (3) Air outlet :When the adsorption process working in the best status(Adsorption N2:O2 is the smallest),open the outlet valve,transport the N2 into N2 buffer tank.
    (4) Average pressure:After finished exhaust,rest some N2 in the tower,so let it into another tower adsorb again with new air.This process is finished when the pressure of two tower is the same,so called average pressure.
    (5) Exhaust :After average pressure finished,need to releasing the air which adsorb by CMS to be ready for next adsorption,the programme will open the air releasing valve automatically,let the pressure in the tower back to the original status,meanwhile release the O2,CO2,so than the CMS can adsorb new air again.
    (6) These two tower exchange work can got N2 purity 99.9 %
    Please check below chart of CMS adsorb under different pressure of O2 and N2 :
     
     Full Automatic Control Industrial Nitrogen Generator For Atomize Aluminum Casting Usage
     
     
    3.  Fully intelligent, automated, easier to operate
    Microcomputer control and (industrial computer system) touch screen control are built in the machine. From the microcomputer touch screen, we can understand the nitrogen generator as follows:
    (1)  Real-time working condition, total running time, working process and opening and closing statement of the valve.
     
    (2) When operating, just need to turn on and off the machine, set the parameters and view the system fault information through the touch screen.
    It truly realizes the unattended duty, intelligent and automated operation of the equipment. It can function as the real-time monitoring equipment of the user’s control room. If required, we can monitor distantly parameters such as the flow of finished nitrogen, purity, pressure in the user’s DCS system.
     
    Main parts of nitrogen generator
     

    Project Type Quantity Remark
    PSA adsorption tower Professional design 2pieces/10kg Special pressure vessel manufacturer
    Carbon Molecular Sieve MSC-3KT-172 3500kg Takeda Japan
    Vortex airflow distributor Professional design 2 pieces Technical Carbotech from Germany
    Self complement compact device Professional design 2sets Jiangyin Tongyue
    single unit processing part / 1 set SMC-Japan
    Sample pressure reduce valve / 1 piece SMC-Japan
    Direct current 24V power / 1 set Taiwan-Mingwei

    Pneumatic valves
    Pneumatic valves
     

    DN100 5 pieces Burkert Germany Burkert Germany
    DN50 4 pieces
    DN20 1 pieces
    Magnetic valve 4V210-24V 10 pieces Taiwan Airtac
    Metal flow meter LZZ-50 1 piece Changzhou Shuanghuan
    Control system TPC7062K 1set (color touch screen )Kunlun Tongtai
    Muffler TY-500X 1 set Jiangyin Tongyue
    Pipe valve system bprofessional produce 1 set Jiangyin Tongyue
    PLC controller S7-200 1 set Siemens Germany
    Nitrogen analyzer P860-4N 1 set Shanghai Changai

     
     R&D Achievements obtained:
    The enterprise attaches great importance to technological innovation and intellectual property protection work. Up to now, there have been a total of 9 patents declared, 7 of which have been authorized.
     

    serial number Patent No. Patent No.( Accept No.) patent families
    1 PSA highly efficient starting device Patent No.:ZL 2010 2 0139342.9 utility model
    2 Automatic control system of nitrogen generator with frequency conversion Patent No.:ZL 2012 2 0408277.4 utility model
    3 Exhaust gas recycling and utilization device Patent No.:ZL 2013 2 0867590.9 utility model
    4 Automatic control device for nitrogen purity Patent No.:ZL 2013 2 0867632.9 utility model
    5 PSA constant pressure constant regeneration system Patent No.:ZL 2010 2 0139343.3 utility model
    6 PSA cyclone umbrella type honeycomb air flow diffusion device Patent No.:ZL 2013 2 0139344.8 utility model
    7 PSA low decibel silencer Patent No.:ZL 2013 209 39345.2 utility model
    8 Top gathering fountain type gas collecting device Patent No.:ZL 2010 2 0569506.1 utility model
    9 Dynamic cylinder pressing device Patent No.:ZL 2011 2 0015073.X utility model

     
     Full Automatic Control Industrial Nitrogen Generator For Atomize Aluminum Casting Usage

    Contact Details
    Jiangsu Tongyue Gas System Co.,Ltd

    Contact Person: Ms.Vera

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