|Usage::||Fastner Annealing Heating Treatment||Pressure::||8bars|
|Dew Point::||(－)40degree||Carbon Molecular Sieve:||CMS-240|
n2 generation systems,
nitrogen gas system
TY 150 99.999% Nitrogen Gas Generation System For Fastener Annealing Heating Treatment
1. Compressed air system-Atlas Copco
Air compressor supply the raw material air for the nitrogen generator. The nitrogen making system need high quality,stable pressure and enough air consumption.Air compressor should use the reliable, maintenance easily,low noise,screw air compressor.
Remark:We suggest air compressor prepare a spare set,to confirm the produce stable.
2. Compressed air clarification system
Compressed air pass through 9 grade filters,then pass through cooling type dryer.let the compressed air cooling,let the vapour in the air condensation into water,along with dust,oil drain out the machine.It’s better to put the cooling dryer in the compressed room.
After the cooling dryer is the filters,there are two group filters,one is 7 grade main pipeline filters,another is 5 grade high quality oil removing filter.7 grade main pipeline filter precision is 1um,filter out 1um and larger solid state and liquid particle,vestigital oil content 1ppm w/w.5 grade high quality oil removing filter filtrate precision 0.01um,remove 0.01um and larger solid state and liquid particle, 99.9999+% oil,the rest oil content 0.001 ppm w/w. Compressed air quality can reach 1 class according to ISO8573.1. Such clean and dry compressed air can inlet active carbon filter,air buffer tank then inlet nitrogen generator part,after PSA device make out the nitrogen purity ≥99%.
3. Pressure Swing Adsorption Nitrogen making system
Pressure swing adsorption (PSA) is an advanced gas separate technique,it is widely used in gas supply field in the world.
3 .1 Adsorbing material
Adsorbing material is the center part of PSA nitrogen generator,Normally use the the Carbon Molecular Sieve,it can adsorb the oxygen,CO2,water in the air,but can’t adsorb the nitrogen..
3.2 PSA principal
Because O2 and N2 these two gas molecule have diffusion rate difference on the molecule sieve surface,O2 smaller diameter can diffuse faster,most of them inlet micropore of CMS,the large diameter N2 diffuse slowly,less of them can inlet ,use this adsorption difference come true O2 and N2 separate.
Normal purity N2 generator main parts.
|PSA adsorption tower||Professional design|
|Vortex airflow||Professional design||2 pieces||Technical Carbotech from Germany|
|Self complement compact device||Professional design||2sets||Jiangyin Tongyue|
|single unit processing part||/||1 set||SMC-Japan|
|Sample pressure reduce valve||/||1 piece||SMC-Japan|
|Direct current 24V power||/||1 set||Taiwan-Mingwei|
|DN80||5 pieces||Burkert Germany,approve|
|Magnetic valve||4V210-24V||10 pieces||Taiwan Airtac|
|Metal flow meter||LZZ-40||1 piece||Changzhou Shuanghuan|
|Control system||TPC7062K||1set||(color touch screen )Kunlun Tongtai|
|Muffler||TY-300X||1 set||Jiangyin Tongyue|
|Pipe valve system||bprofessional produce||1 set||Jiangyin Tongyue|
|PLC controller||S7-200||1 set||Siemens Germany|
|Nitrogen analyzer||P860-3N||1 set||Shanghai Changai|
|serial number||Patent No.||Patent No.( Accept No.)||patent families|
|1||PSA highly efficient starting device||Patent No.:ZL 2010 2 0139342.9||utility model|
|2||Automatic control system of nitrogen generator with frequency conversion||Patent No.:ZL 2012 2 0408277.4||utility model|
|3||Exhaust gas recycling and utilization device||Patent No.:ZL 2013 2 0867590.9||utility model|
|4||Automatic control device for nitrogen purity||Patent No.:ZL 2013 2 0867632.9||utility model|
|5||PSA constant pressure constant regeneration system||Patent No.:ZL 2010 2 0139343.3||utility model|
|6||PSA cyclone umbrella type honeycomb air flow diffusion device||Patent No.:ZL 2013 2 0139344.8||utility model|
|7||PSA low decibel silencer||Patent No.:ZL 2013 209 39345.2||utility model|
|8||Top gathering fountain type gas collecting device||Patent No.:ZL 2010 2 0569506.1||utility model|
|9||Dynamic cylinder pressing device||Patent No.:ZL 2011 2 0015073.X||utility model|
TYH150-99.999 hydrogenation of N2 purification equipment
1. Technical chart
Hydrogenation of N2 purification equipment is the pressurize H2 which after normal purity and ammonia decomposition ,after the matching and mix into hydrogen and nitrogen purification equipment,the O2 and H2 in normal purity nitrogen exchange to water after reaction,then after cooling remove the water,pass through the cooling dryer in to the dryer device ,Then pass through the dust filter remove dust to make high purity N2,purity can be more than 99.999%,dew point ≤-60℃,nitrogen capacity 150Nm3/h,pressure 0.5Mpa can adjust.
2, TYH150-99.999 technical details
1. Normal nitrogen pressure: 0.6MPa( inlet pressure)
2. Nitrogen purity : ≥99.999%(O2 content ≤10PPM)
3. Nitrogen outlet pressure : 0.55MPa( adjustable)purification system pressure decrease 0.05 MPa
4. Dew point : ≤-60℃( normal pressure)
5. H2 content : Not limited
6. N2 consumption : 5-7%
7. Hydrogenation type : automatically
3, TYH150-99.999 working principle
Hydrogenation deoxidize purification technics,require the purity of nitrogen is 99%,pressure 0.6Mpa,rate of flow is 165 Nm3/h.The normal purity N2 and the H2 which controlled by flow meter inlet static mixer doing mixed,then inlet deaerator deoxidation,the outlet gas will pass through H2,guide to cooling device cooling to normal temperature,then guide to adsorption dryer,can remove CO2 and water,save the gas consumption(consumption between 5-7%).then pass through the dust filter can reach purity 99.999%,out put 150Nm3/h, output pressure 0.55Mpa,normal pressure dew point －60℃