High Reliability PSA Nitrogen Generator 380V Minimal Maintenance

Basic Information
Place of Origin: Jiangyin,Jiangsu,China
Brand Name: True Gas
Certification: CE,ISO
Model Number: TYN
Minimum Order Quantity: 1 set
Price: Negotiation
Packaging Details: Wooden case packing
Delivery Time: 60 working days
Supply Ability: 30 sets/month
Dew Point: -40ºC Voltage:: 380V/440V/220V
Pressure:: 0.1-0.6 Mpa Usage:: Insudtry
Condition:: New Place Of Origin:: China
High Light:

High Reliability PSA Nitrogen Generator

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380V PSA Nitrogen Generator

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Minimal Maintenance PSA Nitrogen Generator

Principles for PSA Nitrogen Generator

 

The principles of pressure swing adsorption (PSA) Nitrogen generator are adsorption and diffusion.

Each gas has a characteristic adsorption rate that when adsorbed by Carbon Molecular Sieve (CMS). CMS has large surface area containing volume of micro pores and passageways. Oxygen has a higher adsorption rate than nitrogen. When compressed air enters CMS, nitrogen molecules are able to pass through this large surface. And oxygen molecules are adsorbed to the surface area.

As the CMS is saturated with oxygen, it should be depressurized to regenerate for next cycle. We use two towers filled with CMS to produce a continuous stream of nitrogen.

During depressurization, the nitrogen of lower purity than required is transferred to another tower, which is called pressure equalization. Pressure equalization donates to higher efficiency and less energy consumption.

Know-how in the definite time and ways to equalize the pressure is the key to the best results.

 

Features

 

High Reliability: Proven PSA technology, simple engineering design, few moving parts and international standardized manufacturing techniques ensure minimal maintenance and maximum reliability.

 

Low Cost:  High-efficiency control system reduces air consumption, saves electric power.

 

Convenience: Unattended operation controlled by PLC automatically. Touch-screen CANBUS control, display and alarm system makes all the generation system to be operated by one touch. CANBUS displays working parameters, reminds filter elements replacing and instructs trouble shooting. It enables remote control.

 

Easy Installation: Skid mounted for easy installation and move.

 

Lower Space Requirement

The design and Instrumentation makes the plant size very compact, assembly on skids, prefabricated and supplied from factory, whole life time of Nitrogen plant. So no replacement costs.

 

Longer Service-life: Exclusive bed containment system extends Carbon Molecular Sieve (CMS) bed life to more than ten years, whole life time of Nitrogen plant. So no replacement costs.

 

Minimal Maintenance: The generator has highly-reliable valves and no other moving parts. Filter elements are easily replaced.

 

Full Automation

All systems are designed for un-attended operation and automatic Nitrogen demand adjustment.

 

Fast Start-up

Start-up time is about 30 minutes to get designed Nitrogen purity. So these units can be switched ON & OFF as per Nitrogen demand changes.

 


Main parts of nitrogen generator

Project Type Quantity Remark
PSA adsorption tower Professional design 2pieces/10kg Special pressure vessel manufacturer
Carbon Molecular Sieve MSC-3KT-172 3500kg Takeda Japan
Vortex airflow distributor Professional design 2 pieces Technical Carbotech from Germany
Self complement compact device Professional design 2sets Jiangyin Tongyue
single unit processing part / 1 set SMC-Japan
Sample pressure reduce valve / 1 piece SMC-Japan
Direct current 24V power / 1 set Taiwan-Mingwei

Pneumatic valves
Pneumatic valves
 

DN100 5 pieces Burkert Germany Burkert Germany
DN50 4 pieces
DN20 1 pieces
Magnetic valve 4V210-24V 10 pieces Taiwan Airtac
Metal flow meter LZZ-50 1 piece Changzhou Shuanghuan
Control system TPC7062K 1set (color touch screen )Kunlun Tongtai
Muffler TY-500X 1 set Jiangyin Tongyue
Pipe valve system bprofessional produce 1 set Jiangyin Tongyue
PLC controller S7-200 1 set Siemens Germany
Nitrogen analyzer P860-4N 1 set Shanghai Changai

 
 R & D  Achievements obtained:
The enterprise attaches great importance to technological innovation and intellectual property protection work. Up to now, there have been a total of 9 patents declared, 7 of which have been authorized.
 

serial number Patent No. Patent No.( Accept No.) patent families
1 PSA highly efficient starting device Patent No.:ZL 2010 2 0139342.9 utility model
2 Automatic control system of nitrogen generator with frequency conversion Patent No.:ZL 2012 2 0408277.4 utility model
3 Exhaust gas recycling and utilization device Patent No.:ZL 2013 2 0867590.9 utility model
4 Automatic control device for nitrogen purity Patent No.:ZL 2013 2 0867632.9 utility model
5 PSA constant pressure constant regeneration system Patent No.:ZL 2010 2 0139343.3 utility model
6 PSA cyclone umbrella type honeycomb air flow diffusion device Patent No.:ZL 2013 2 0139344.8 utility model
7 PSA low decibel silencer Patent No.:ZL 2013 209 39345.2 utility model
8 Top gathering fountain type gas collecting device Patent No.:ZL 2010 2 0569506.1 utility model
9 Dynamic cylinder pressing device Patent No.:ZL 2011 2 0015073.X utility model

 
 High Reliability PSA Nitrogen Generator 380V Minimal Maintenance 0
 

Contact Details
Ms.Vera

Phone Number : +8613961615106

WhatsApp : +8613961615106